You've now got about 150 hours less work to do on N614EF as I've been working on it for the last six weeks in the spiffy, heated hangar. I'm stuck on the baffles at the moment but trying to work through it. The electrical is just about done (have to make up the mag P-lead and get cranking on the Grand Rapids EIS 4000 engine monitor. Still have wingtips to do. But it's nearing completion.
Why don't you buy it?
This blog is a collection random musings on the state of general aviation and some of the interesting stories that abound among pilots.
Saturday, March 26, 2011
Saturday, March 5, 2011
With friends like these...
For a time today, it was like American Chopper at Ami Sela's hangar, where N614EF is getting more attention than she's had in quite awhile.
(Left to right:) Brad Benson, Adam Youngman, Pete Howell, and Devin Pearcestopped by today to help. Pete made the large oil cooler fit around the engine mount and beefed up the aft baffle. Devin, who knows engines, solved the Lightspeed controller problem by fabricating a new bracket and moving the existing location forward one hole. Adam was able to get the prop extension off (which I need in order to put the prop on), and Brad fit the tail empennage fairing. I, meanwhile, took about 9 hours today to drill a stinking pass-through hole in the firewall (for the filtered air box emergency air cable). I really hate drilling stainless steel.
With today's accumulated hours, the project passed the 2,400 hour mark.
Wednesday, March 2, 2011
Moving day
Since the plane project went on sale, there hasn't been much interest, while there has been much interest in seeing it sold -- if it has to be -- as a flying airplane. So some RV friends stopped in a few weeks ago and said we should move it to a heated hangar, and it might be easier to get people to pitch in to get it flying.
So we found a heated hangar in the next row over at South St. Paul. Today was moving day...
That's my son, Patrick, doing the honors.
I'm in the process of coming up with a "to do" list. It's far from complete, but here's what I've got so far.
ELECTRICAL
Order shielded 18 AWG
Order insulator boots (3x small 2x large)
Install left MAG switch
Install right LIGHTSPEED switch
Fabricate left mag P Lead from switch to mag
Run 18 AWG wire from mag switch to ground tabs
Run 16 AWG Alt. field wire and spliace to Vertical Power (wire coming from VP)
(Follow bottom upper motor mount turbe, between engine cylinders and intake tube)
Install insulator boots as required
Adjust alternator to proper belt torque and safety wire
Double check to be sure you used a doubler at the engine ground nut plate on firewall.
Mag switch off: Test for 0-10 Ohms between wire terminal and airframe
Mag switch on: Test for infinite resistance
Starter button activate: Hear start relay activate and +12 volts at end of DISCONNECTED starter cable.
Lightspeed Install details to follow
GRAND RAPIDS EIS-4000 CONNECTIONS
Check to make sure there’s no problem running probe wires in same penetration as P Lead
Figure out how to tap into tach on Lightspeed or use tach drive on engine.
Fuel pressure gauge line to firewall. Connect to EIS
Oil pressure connection to firewall
WINGS
Install left and right Whelen nav/strobe lights in tips
Install tips
Find and order close tolerance bolts for rear spar attach point (GATCO?)
FAIRINGS ETC.
Order intersection fairing from Van’s
Empennage fairing
Gear leg fairing
Main Wheelpants
Nose gear intersection fairing
Nose fairing
INTERIOR
Install canopy and replace the stupid quick-release
Fabricate guides on roll bar into holes L/R
Install upper canopy lock/secure mechanism
Install struts (All hardware already installed)
Reinstall canopy forward limit stops
Figure route for FAB emergency air cable and install to panel.
Replace cheap plastic vents. Add screens to vent inflow.
PROP
Remove prop extension.
Install prop on prop extension (Mike Hilger might be able to help here)
Install on engine.
Check prop extension to crankshaft gap (within 1/16“).
Torque prop bolts properly
Safety wire prop bolts.
Check for proper prop track
Spinner assembly and installation
ENGINE COMPARTMENT
Baffling
Calculate route for servo-to-flow divider line, order or fabricate line.
Order fire sleeve to install on oil pressure gauge line. Change Adel clamps accordingly.
Figure out manifold pressure line install.
Engine breather line.
Install and secure heat ducting.
Oil cooler install. (Current hoses may be too long)
Fabricate tray on firewall for GPS antenna
Purchase and install antenna firewall passthrough for GPS.
WHEELS AND BRAKES
Safety wire calipers
Install brake fluid and test
Consider replacing nose gear axle “puck”
Think about “jack points”
COWLING
Oil door installation
Install inlet ducts
Glass around front corners for better fit
Finish surface for painting.
So we found a heated hangar in the next row over at South St. Paul. Today was moving day...
That's my son, Patrick, doing the honors.
I'm in the process of coming up with a "to do" list. It's far from complete, but here's what I've got so far.
ELECTRICAL
Install left MAG switch
Fabricate left mag P Lead from switch to mag
Run 18 AWG wire from mag switch to ground tabs
Run 16 AWG Alt. field wire and spliace to Vertical Power (wire coming from VP)
(Follow bottom upper motor mount turbe, between engine cylinders and intake tube)
Adjust alternator to proper belt torque and safety wire
Mag switch off: Test for 0-10 Ohms between wire terminal and airframe
Mag switch on: Test for infinite resistance
Starter button activate: Hear start relay activate and +12 volts at end of DISCONNECTED starter cable.
Lightspeed Install details to follow
GRAND RAPIDS EIS-4000 CONNECTIONS
Figure out how to tap into tach on Lightspeed or use tach drive on engine.
Fuel pressure gauge line to firewall. Connect to EIS
Oil pressure connection to firewall
WINGS
Install left and right Whelen nav/strobe lights in tips
Install tips
Find and order close tolerance bolts for rear spar attach point (GATCO?)
FAIRINGS ETC.
Order intersection fairing from Van’s
Gear leg fairing
Main Wheelpants
Nose gear intersection fairing
Nose fairing
INTERIOR
Install canopy and replace the stupid quick-release
Fabricate guides on roll bar into holes L/R
Install upper canopy lock/secure mechanism
Install struts (All hardware already installed)
Reinstall canopy forward limit stops
Replace cheap plastic vents. Add screens to vent inflow.
PROP
Install prop on prop extension (Mike Hilger might be able to help here)
Install on engine.
Check prop extension to crankshaft gap (within 1/16“).
Torque prop bolts properly
Safety wire prop bolts.
Check for proper prop track
Spinner assembly and installation
ENGINE COMPARTMENT
Calculate route for servo-to-flow divider line, order or fabricate line.
Order fire sleeve to install on oil pressure gauge line. Change Adel clamps accordingly.
Figure out manifold pressure line install.
Engine breather line.
Install and secure heat ducting.
Oil cooler install. (Current hoses may be too long)
Fabricate tray on firewall for GPS antenna
Purchase and install antenna firewall passthrough for GPS.
WHEELS AND BRAKES
Safety wire calipers
Install brake fluid and test
Consider replacing nose gear axle “puck”
Think about “jack points”
COWLING
Oil door installation
Finish surface for painting.
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